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Advanced & Emerging Technology

Augmented Reality in Plant Maintenance: Bringing Information Into the Field

Maintenance technicians often need information while standing beside the equipment.

Drawings, procedures, manuals and equipment history may exist elsewhere.

Augmented Reality, or AR, aims to bring some of that information directly into the field environment.

AR Can Overlay Information on Physical Equipment

Using a tablet, phone or wearable device, AR can display digital information alongside the real asset.

That information may include:

  • equipment identification
  • maintenance steps
  • drawings
  • inspection points
  • operating limits
  • safety information

The technician can see the physical equipment and relevant digital information together.

Procedures Can Be More Visual

Traditional maintenance procedures are often text-based.

AR can potentially guide users through a sequence visually.

For example, it may highlight:

  • which component to inspect
  • which bolt to remove
  • where to measure
  • which connection to verify

This can make complex procedures easier to follow.

Remote Experts Can Support Field Teams

Some AR systems allow a remote specialist to see what the technician sees.

The specialist may then:

  • provide guidance
  • annotate the view
  • point to a component
  • help troubleshoot

This can be useful when expertise is not physically available at the plant.

The Information Must Be Accurate

AR becomes dangerous if the displayed information is outdated or incorrect.

Plants therefore need strong control over:

  • drawings
  • equipment data
  • procedures
  • asset identification
  • revision history

Digital information has to match the physical plant.

Wearability Is Still a Practical Question

Headsets may sound attractive, but industrial use can be affected by:

  • PPE compatibility
  • battery life
  • visibility
  • heat
  • comfort
  • hazardous-area requirements

In some environments, a rugged tablet may be more practical than wearable glasses.

AR Should Reduce Friction

The value of AR is not the visual effect.

It is the ability to give technicians the right information at the point of work without forcing them to leave the job or search through multiple systems.

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